EV Batteries and Charging Panel Trainer

The focus of the EV Batteries and Charging Panel Trainer (741-01) is on the operation, safety, structure, and limitations of electric vehicle batteries.

Students will operate the panel to explore charging/discharging of the HV battery, and will also investigate battery temperature, voltage, and efficiency. Instructors can demonstrate regenerative charging, cell balancing, and more with this on-vehicle charging systems panel trainer.

The trainer also includes test points at a safe voltage level to allow for investigation of electrical circuits. To facilitate the development of techniques in diagnostics and fault-finding skills, the panel includes a range of fault-insertion options to simulate typical real-world system malfunctions.

Typical Practical Tasks Include:

• Introduction to the HV Battery Stack
• The HV Battery Management System
• HV Battery Modules and Cells
• Module Controllers and Sensing
• HV Battery Cell Balancing
• Temperature Monitoring and Control
• Troubleshooting:
  • The CAN Bus
  • The HV Distribution System
  • Contactor Failures
  • Troubleshooting Charging System Faults

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